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Apache 2800 LTO Tape insert — image 1
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Apache 2800 LTO Tape insert

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Rugged, archival LTO tape insert for the Apache 2800 case. Holds 13 cartridges safely without debris from foam.

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Model information

Category
Computers
License
Open Community License v1.1 + General Attribution v1

Apache 2800 LTO Ultrium Tape Storage Insert

Turn your Apache 2800 Weatherproof Protective Case into the ultimate rugged data archive. This custom-designed 3D-printed insert is specifically engineered to securely hold and protect your LTO Ultrium data cartridges (shown here with LTO-9 tapes in their protective cases).

Why Ditch the Foam?

Standard open-cell "pick-and-pluck" foam poses a silent threat to long-term magnetic media storage. Over time, polyurethane foam degrades, breaks down, and sheds microscopic foam particles and dust. If these particles find their way into an LTO cartridge, they can cause head clogs, read/write errors, or permanent media damage. This rigid, drop-in insert eliminates that risk entirely, providing a clean, particle-free environment for your critical backups.

Features

  • Perfect Fit: Tailored specifically for the Apache 2800 case from Harbor Freight.

  • 13-Tape Capacity: Features two parallel columns holding 12 standard LTO tape cartridges horizontally, plus a dedicated vertical slot down the center for a 13th tape (or for storing silica gel desiccant packs).

  • Lid Liner: Includes a matching top insert that fits snugly into the lid cavity, ensuring your tapes stay locked into their slots and won't bounce around during transport.

Print Settings & Material Recommendations

  • Material: PETG is highly recommended. Avoid PLA for long-term tape storage, as it can slowly off-gas organic compounds over time in a sealed environment. PETG offers excellent chemical stability, zero harmful off-gassing, and higher heat resistance if the case is transported in vehicles.

  • Infill: 10% (Gyroid or Grid provides excellent structural rigidity while saving filament and print time).

  • Supports: Optional / Recommended. I printed this using supports to ensure clean overhangs/bridges, but if your machine has exceptional bridging capabilities, you might be able to get away without them.

  • Orientation: Print the main base insert and the lid liner face down / flat.

Note: Depending on your print bed size, you may need to split the main insert or print it on a large-format printer (like a 300x300mm bed or larger) due to the outer dimensions of the Apache 2800 case interior.

If you enjoy this print or found it useful for your homelab / 3-2-1 backup strategy, please consider leaving a like and uploading a make!