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Festool Double Guide Rail Holder TPU Insert — image 1
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Festool Double Guide Rail Holder TPU Insert

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TPU insert for a snug fit on the Festool Double Guide Rail Holder

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Tools
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Creative Commons — Attribution — Noncommercial

This is an accessory for the Festool Double Track holder.  Festool designed a nice double track saw guide rail holder.  But, the rails sit loosely in their holder.  If you need a snug secure fit, print this!  It's a tpu insert that you need to adhere to the festool print.   I used a few dots of CA glue in well placed area to secure the insert to the guide rail holder.  

I recomend using TPU.  I used a Bambu's TPU for AMS in green that maches the Festool green.  

Print with 3 walls and it should print completely solid.  0.20 or 0.24mm layers works fine, too.  

Installation: 

Slide the insert in from the side to check fitment.  I placed CA glue on the top and bottomm flat areas and it's worked well.  You don't need to glue it in place but the insert will move around a bit when installing or removing the guide rails.

The fit will be snug but not too tight on the guide rails.  There's about a 4.5mm gap for the guide rail ....providing a secure fit.

It fits perfectly with both the milwaukee and makita guide rails, too.

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