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Nose Cap - Dremel Model 395 Multipro — image 1
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Nose Cap - Dremel Model 395 Multipro

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A replacement nose cap for the Dremel Model 395 MultiPro

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Updated at source:

Model information

Category
Tools
License
Creative Commons — Attribution — Noncommercial — Share Alike

UPDATES 1 Sept 2026:

Reframed the write-up to:
  - retain the original remixed model as V1 (red cap in the photos)
  - add a new model (V2), built in Fusion360 (black cap in the photos)
    - STEP and F3D files uploaded
    - Exported 3MF file uploaded

TIPS:

1. The cap in the V1 file is an extremely tight fit to the Model 395.  I strongly recommend that you scale it in X and Y to 103% of its current size before printing, either in the slicer or in an STL-editor.

2. There are two cap bodies in the V2 .f3d:
     - The body labelled, "Model to Edit" is the 100% scaled version. 
        - The Timeline by which this model was created is complete and labelled.
        - Any remixing you want to do to the file should be performed on this body.
        - All edits made to this body will also appear in the other body.
     - The body labelled, "Model to Print - Scaled to 103%" is the body to export and print.

3. The reason I scale the model to 103% is that:
     - The Fusion360 tool that cuts the 3/4-12UN thread does not allow scaling of the standard major or minor diameters of 19mm and 17mm, respectively.
     - According to my caliper readings, the threads on my Dremel model 395 are approximately 16.8mm minor diameter and 18.8mm major diameter.
     - The net result of these dimensions is that there is very little gap between the tool threads and the nose cap threads at 100%.
     - Scaling the cap up to 103% buys you at least a 0.2mm gap between the nose cap and the dremel threads.

If it happens that the thread dimensions on my particular Dremel 395 are different from yours, I am including the .f3d file and a STEP file, to permit tailoring the model to your needs in the tool of your choice.

4. I have successfully printed both the V1 and the V2 model in PETG and in ASA, laying the face of the model directly on the bed.
    I have also successfully printed both at an angle (e.g. 45 degrees to the horizontal), with supports.
    I have used layer heights of 0.16mm and 0.20mm, with no problems.

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