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3” Wide Gear Lid Box (three distinct lengths) — image 1
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3” Wide Gear Lid Box (three distinct lengths)

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A mechanically satisfying, gear-synchronized storage box featuring a unique rotating lid mechanism.

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Model information

License
Creative Commons — Attribution — Noncommercial — Share Alike

Bring mechanical motion to your organization with the Gear Lid Box. Designed with precision gear-driven side panels, opening the box rotates the integrated gear mechanism smoothly. This model features a 3” width and 1.75” height, and is available in three distinct lengths: 5”, 5.5”, and 6”.

 

Specifications & Dimensions

  • Total Box Length: Selected length + 0.25” (including side gears)

  • Box Width: 3”

  • Total Height: 1.75” (1.875” total height including the lid)

  • Wall Thickness: 0.125”

 

Print Settings

  • Orientation: Print all parts with their flat profile sides directly on the build plate. Print hinge pins with the head down flat on the build plate.

  • Material: PLA

  • Layer Height: 0.12mm to 0.20mm

  • Wall Loops / Perimeters: 4+ (Extra perimeters add significantly more functional strength than cranking up infill percentages alone).

  • Infill: 20% or higher (Gyroid or Grid pattern works great).

  • Supports: Depending on your printer's bridging capabilities, you may need to add supports for specific overhangs.

 

Hardware & Parts Checklist

  • Main Body & Lid: Print 1 set of box and lid components for your chosen length.

  • Alignment Pins: Print 8 total.

  • Hinge Pins: Print 4 total.

 

Assembly Instructions

1.    Lid Assembly:

  • Insert alignment pins into gears (requires 8 total alignment pins).

  • Ensure you match the correct gears to the correct side of the lid.

  • The alignment peg holes on the gears are spaced slightly different on each side to make orientation foolproof.

  • Glue the lid and side gears together securely (repeat for both sides x2).

2.    Box Assembly:

  • Test-fit the hinge pins into the box housing.

  • Pins should form a tight friction fit into the gears, but rotate with a smooth, loose fit into the box body.

  • Lightly sand contact surfaces if there is too much friction.

  • Place the completed lid assembly onto the box and insert the 4 hinge pins to lock it into place.

Don't need quite that much room!

Check out my 2.5" wide companion listing here:

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