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A clipsable hinge for Hardware organizer box (parametric) — image 1
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A clipsable hinge for Hardware organizer box (parametric)

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replace nylon flex hinge on boxes with real hinge axe/barrel

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Model information

Category
Organizers
License
Creative Commons — Public Domain

The nylon flex hinge break after many years, on several of the boxes in my garage. Instead of buying new boxes and transferring all small screws, bolts and stuff. I carefully took measures of the broken parts, and change the principle to a print-in-place real hinge with axle and 4 barrel, that will not wear out. That way, It shall never wear. Also I didn't have nylon filament, and this design is robust enough.

Printed with eSun grey PETG - use 100% infill and infill direction 90°. The large tolerance axel/barrel and between 2 barrels is necessary for PETG, with the provided profile, as it tend to expand and fuse between part. Nylon should be even better for that.
 
Note PLA is fine for the hinge, with a tighter void, but not for the clips, since they shall allow for a small move, when you snap it in - that clip arm will not come back fully and may break.

It it likely you have different model of boxes with the same kind. I provide a parametric model to adapt with any parametric CAD, in step and online https://cad.onshape.com/documents/b529296dac439b61fbe38113/w/274e3afb6fa5c50bb9a9ca17/e/9ead921e6135e0c8ef044415

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