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Pneumatic PC Board Depaneler — image 1
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Pneumatic PC Board Depaneler

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This is a 3D-printed frame to hold a Hakko PCB depaneling tool and actuate it using a pneumatic cylinder. More detail…

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Model information

Category
Electronics
License
Creative Commons — Attribution

This is a 3D-printed frame to hold a Hakko PCB depaneling tool and actuate it using a pneumatic cylinder. More detail is in the YouTube video here:

 

 

The pneumatic cylinder is held on with 10-24 socket head cap screws. The handle clamp is held on with three 10-32 socket head cap screws, and the soft clamp attaches to the pull rod with M3 hardware. (It's what I had.) The pull rod connects to the piston with a short length of 5/16-18 threaded rod, which I cut from the end of a bolt and cleaned up on the lathe.

I found with this setup that 45PSI air easily cuts mouse ear tabs out of my PCB panels. See the YouTube video for more details.

Stuff used in this project and the associated video:

*This site contains affiliate links for which I may be compensated

  • Hakko 2.4mm Depaneling Tool (Amazon*): https://amzn.to/2MKoJr9
  • General Tools Tap Wrench Set (Amazon*): http://amzn.to/2znrcOW
  • Starrett 91B Tap Wrench (Amazon*): https://amzn.to/38TUCYw
  • Knipex Pliers Wrench 3-Piece Set (Amazon*): https://amzn.to/2ruzS8m
  • Noga Deburring Set (Amazon*): http://amzn.to/2xMfiPz
  • Dynamite Metric Nut Driver Set (Amazon*): https://ebay.to/2C9w2GR
  • Allen Metric Metric Hex Key Set (*Amazon): http://amzn.to/2BVUYNw
  • Allen SAE Hex Key Set (*Amazon): http://amzn.to/2BsnIfP
  • 3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): https://amzn.to/2TSJ2q9
  • eSun ABS Filament, 1.75mm (Amazon*): https://amzn.to/2xYW8uc
  • NinjaTek Cheetah TPU Filament (Amazon*): https://amzn.to/2BWMIl3
  • Rigol DP832 Triple-Output Power Supply (Amazon*): https://amzn.to/2FHtSfz
  • 5-Way 2-Position 24V Pneumatic Solenoid Valve (Amazon*): https://amzn.to/2tQE3ft
  • Foot Switch with Shroud (Amazon*): https://amzn.to/38ULgLK
  • High Temperature ESD Safe Mat (Amazon*): https://amzn.to/2Xz0n6D
  • Banana to Alligator Test Leads (Amazon*): https://amzn.to/304uki5

Print Settings

Printer:

MakerFarm Prusa i3v

Rafts:

No

Supports:

No

Resolution:

0.2mm

Infill:

30% rectilinear

Filament: eSun ABS

Green

Notes:

This model can be printed without support, though it does have overhangs up to 61 degrees.

Category: Electronics

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