1 / 3
Craftsman Screwdriver Replacement Cap — image 1
1 / 3

Craftsman Screwdriver Replacement Cap

Order a print of this model

We calculate the final price from your selected file. You review and accept it before payment.

Saved on this device.

I've had this nice, basic, magnetic tip Craftsman screwdriver for decades. When I purchased it, I also picked up a set…

Rating
5 / 5
Likes
8
Downloads
160
Makes
3
Views
1,144
Reviews
1

Updated at source:

Model information

Category
Tools
License
Creative Commons — Attribution — Noncommercial — Share Alike

I've had this nice, basic, magnetic tip Craftsman screwdriver for decades. When I purchased it, I also picked up a set of Torx bits to store in the handle.

The original plastic cap is lost to the ages. It was made of a softer plastic and was always the weakest part of the kit.

For many years, I've just used a cork to keep the bits in. Now that I have my shiny new CR-10s, a replacement cap seemed like a good project.

Print Settings

Printer:

CR-10s

Rafts:

No

Supports:

Yes

Resolution:

.1

Infill:

20%


Notes:

To keep the smooth curve to the top, I printed thread side down with supports.

Post-Printing =============

Just remove the supports and thread it into the handle a few times to get things working smoothly.

I printed this at .1mm and I had to work it in by turning and then backing off a half dozen times. After that, it has remained snug but removable.

I did not sand or paint the plug. The print lines add a little extra gripping texture.

How I Designed This

I measured the handle and printed a number of test threads to dial in the exact thread settings. I created a flat-topped version that printed without supports and I used that version for a number of weeks. However it wasn't confortable or attractive.

This was modelled up in Fusion 360 and sliced in Simplify 3D. (Cura works fine as well, but the supports are a little harder to dig out.)

Category: Parts

Tags