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Topology Optimized, Synchronized Gear Drive, Vise — image 1
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Topology Optimized, Synchronized Gear Drive, Vise

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€1.18 – €1.44 net (excluding VAT)

For file: Test_0.3mm_PLA_MK3S_1h14m.gcode

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Weight reported by the author
18 g
Print time reported by the author
1.23 hr
Source material
PLA
Estimate material
PLA
Estimate printer
Bambu Lab P1S - 0.4 nozzle
Estimate process
0.20mm Standard

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This Vise model has been topology optimized to reduce filament use. Synchronized gears drive the movable jaw.

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Model information

Category
Tools
License
Creative Commons — Attribution

This model has several unique features including

  1. The threaded driver rods have a triangular cross-section which maximizing build surface contact while minimizing filament use and build time.  This configuration ensures there are always 3 lines of contact 120 degrees apart to minimize backlash and wobble.  Also, it is stronger then vertically built, threaded rods.
  2. Topology optimized design to reduce filament use while maintaining strength where required.
  3. Synchronized gear train to drive the movable jaw.

NOTE: Print the Test Sections before printing the vise to ensure you have the correct hotend temperature to allow the integral supports to be remove.  I lowered the Prusa recommended temp for PLA by 15C.

Removing the Part/Integral Support parts from the Vise Body requires special care since they are used in the finished model.  I used a thin blade to loosed the seams and then pried the parts up using a large Allen key.

The MSP (i.e. miscellaneous small parts) build was done with a color change after the first few layers.  I used black for the face color and then switch to orange.  This enhances the contrast of features on the gears and the drive rods.

Enjoy - Hank

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