Zyltech 445 HEVO 2.0

Video Build Series https://www.youtube.com/playlist?list=PLP1eNQyjgIM5fTi6UlVvp_qiRU6pLUt3n

This is a remix of the HEVO, and you will need to download any files not listed here.
https://www.thingiverse.com/thing:2254103.

It is built with kit from Zyltech

Frame:
https://www.zyltech.com/hypercube-evolution-frame-kit-400x400x500/
Full kit:
https://www.zyltech.com/zyltechs-full-diy-hypercube-evolution-400x400x500-3d-printer-kit/

All the STL files will be available here. The source files are linked to Onshape. https://cad.onshape.com/documents/52b6b41f2085be11b905629d/w/17453f5b96c37f40c69d73da/e/fb05fc127d7942af37afe091
The assemblies aren't perfect and are subject to change as I continue to update this project.

Note: I'm using the Duet wifi and BLtouch. You will need to pick the correct screen mount and electronics enclosure for your printer.

Wireclip remix from https://www.thingiverse.com/thing:3498889
18mm sensor mount https://www.thingiverse.com/thing:2923992
Original hypercube https://www.thingiverse.com/thing:1752766
Duet enclosure remix https://www.prusaprinters.org/prints/323-ocies-box-enclosure-for-duet-wifi-v3
3030 spool holder https://www.thingiverse.com/thing:3155344
PanelDue enclosure https://www.thingiverse.com/thing:2799628

Print instructions

Main improvements:

Removed all heat inserts in favor of M3 nylok nuts

3030 frame brackets are all printed

Mixed X carriage with the original Hypercube design

Added a snap on bracket for ethernet breakout

Switched to SHCS bolts instead of Phillips head bolts

Integrated the SSR, power switch, and power supply into 1 enclosure

Modified Y Axis for better rod support, clamping, and rod removal

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Print List

Frame

4: 3030-frame-foot

2: 3030-left-crossbar-bracket

2: 3030-right-crossbar-bracket

8: 3030-top-corner-bracket



XY Axis

1: XY_Idler_Mount_Left_v2

1: XY_Idler_Mount_Right_v2

1: XY_Stepper_Mount_Left_v2

1: XY_Stepper_Mount_Right_v2

2: Y_Carriage_Clamp_LM8UU_v2

2: Y-Carriage_xDia8LM8UU_v2

1: X End_Stop Flag v2

1: Y End_Stop Flag v2

1: Y End_Stop Bracket v2



Z Axis

2: Z_Axis_Linear_Rail_Bracket_Double_Z_Left_v2

2: Z_Axis_Linear_Rail_Bracket_Double_Z_Right_v2

2: Z_Axis_Linear_Rail_Bracket_Left_v2

2: Z_Axis_Linear_Rail_Bracket_Right_v2

2: Z_Motor_Mount_v1

2: Z_Nut_Bracket_v1.1



Bed

4: Bed Level Adj Knob

4: Bed_Bracket_15_v2

4: Z-Axis_Bearing_Holder_v1



X Carriage

1: X_Carriage_Fan_Duct

1: X_Carriage_v2

1: X_Carriage_v2_Belt_Clamp

1: X_Carriage_v2_BLtouch_Mount

1: X_Carriage_v2_E3Dv6_Clamp

1: X_Carriage_v2_E3Dv6_Mount

1: X_Carriage_v2_Ethernet_Breakout



Electrical

1: Power Supply mount door

1: Power Supply Mount

As needed: 3030 Wire Clips



Electronics

Ramps

1: RAMPs enclosure (needs improvement)

1: RAMPs enclosure lid (needs improvement)

1: Smart Controller Case

1: Smart Controller Lid

1: Extruder mount

Duet wifi

1: Duet_Enclosure_Lid_V3_220

1: Duet_Enclosure_Back_V4_220 (modified for ethernet breakout)