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Hammer C3 zero clearance insert — image 1

Hammer C3 zero clearance insert

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Zero clearance insert for the Hammer C3, K3 and B3 table saws

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Model information

Category
Tools
License
Creative Commons — Attribution — Noncommercial — Share Alike

Zero clearance insert for the Hammer C3 table saw. It probably also fits the Hammer K3 and Hammer B3. To limit the size of printer needed it is a 2 part model.

The attached model are each time the front and back parts for both a 250 mm and 315 mm blade. The front part for a 250 mm comes in two variants. With and without the recess for the scoring knife. All these come in both a 45° and 90° blade angle variant.

I've also added the Fusion 360 parametric model so it should be easy to make variants for other blade angles and or different blade diameter.

Update 01/11/2024, new model v10:

  • I've updated the model so that it can now also handle saw blade angles.
  • I've improved the model to provide better clearance for the blade mounting flange.
  • I've updated the model with more round-overs.
  • To make variants
    • For a 315mm blade, set the Fusion parameter “RivingKnifeLength” to “52.5 + RivingKnifeClearance” and the parameter “ScorerDiameter” to -23
    • To remove the Scorer recess for a 250 mm blade, change the Fusion paramater “ScorerDiameter” to -91.49 
    • The blade tilt angle can be modified by means of the Fusion parameter “BladeAngle”. The valid range is from 0.01° (perpendicular to the table) to 45°

Update 12/09/2025, new model v16 (Fusion 360 only):

I've updated the Fusion 360 model to be easier for creating variants and also have the option to split the part in 3 to accommodating smaller printers (max length is 285 mm). To make variants change the model parameters as following:

  • Set BladeDiameter (only tested with 250mm and 315mm)
  • Set BladeAngle. The valid range is from 0.01° (perpendicular to the table) to 45°
  • Set hasScorer to either 0 or 1 (if the BladeDiameter is larger than 250mm, the scorer is automatically removed)
  • Set hasRivingKnife to either 0 or 1. Like the parameter comment says, don't do stupid when your riving knife isn't installed.
  • Set Parts to either 1 or 2. If you set it to 2 you will have to manually unsuppresses the grouped features at the end of the history timeline. (It is suppressed per default because else it brakes the 1 part configuration)