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Rack-Pinion Extension Dewalt DWE745 — image 1
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Rack-Pinion Extension Dewalt DWE745

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Rack-Pinion extension for Dewalt DWE745. Increases the rip capacity to roughly 870mm's.

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Wanted to increase the rip capacity of me DWE745. Instead of buying original, and costly, replacement rails and joining i decided to design them myself.

I printed them upright (hence the max 250mm) on my Bambu Lab X1 Carbon using eSun ABS+ with 100% infill, this way i didn't have to worry about supports, but it does mean that the part isn't as strong as being printed flat. 

I drilled and tapped an M5 hole in the aluminium rail making sure to line it up with the 3D printed part. Hole in the 3D part also needs to be tapped M5. An M5x12 machine screw should be more then enough to hold it.

The 3D printed “connector rods" get superglued in. 

 

 

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