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AA battery box/pack, no springs, shock resistant contact. — image 1
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AA battery box/pack, no springs, shock resistant contact.

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€0.54 – €0.67 net (excluding VAT)

For file: AA-battery-box.bgcode

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Average indicative estimate: €0.60 excluding VAT (range midpoint).

Weight reported by the author
6 g
Print time reported by the author
40.8 min
Source material
PLA
Estimate material
PLA
Estimate printer
Bambu Lab P1S - 0.4 nozzle
Estimate process
0.20mm Standard

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AA battery box, using PLA resilience to keep contact even in vibrating environment. Serial or parallel alignment.

Rating
4.5 / 5
Likes
35
Downloads
203
Makes
3
Views
847
Reviews
2

Updated at source:

Model information

Category
Electronics
License
Creative Commons — Attribution

As with any of my designs born out of immediate necessity, I ordered a battery pack online... only to realize I had selected the wrong size. But fear not, here comes the solution.


A battery box designed for a single AA battery, capable of being combined in sets. Both alignments are possible: parallel (with all positive terminals on one side) or serial (with positive terminals alternating). No springs are needed; it utilizes PLA resilience to maintain good contact, requiring only a wire as depicted in the attached images.


When inserting battery: put PLUS side first.

Caution: Due to the specificity of each printing environment, sliding elements may require some adjustment. For my Prusa MINI, there is a 0.3mm size difference between parts (as reflected in the included files).
 
I have tested this design with batteries from three different manufacturers, as well as one rechargeable battery from Apple. In certain instances, a slightly larger plus side hole may be necessary. However, I maintain the design in its current state to ensure a snug fit for improved grip.

The PLA used for the pictured elements is PRUSA Translucent.

I've also made a variant of this design for AAA batteries.

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