Mk1 TT AWD / Mk4 R32 Rear Spring Pad (TPU)
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Parametric printable replacement for 1J0512149G. To be printed in TPU.
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- Creative Commons — Attribution
The rear spring pads for Mk4 VW R32s / Mk1 Audi TTs (AWD only) (Part number 1J0512149G) were backordered everywhere when I was installing lowering springs on my TT. Both from VW/Audi directly and from Febi at every retailer I checked. They also cost too much for what they are IMO…So I ordered a single one from overseas and modeled up a replacement. I decided to take the opportunity to make the height adjustable via parameter so that I could raise or lower the suspension a few mm as needed. I also modified the dimensions slightly from the original piece so they fit the spring easier and will slide onto the post on the frame without too much trouble.
This should be printed in a flexible filament with 100% infill to avoid any compression over time. I used Overture TPU as it has similar density and flexibility as typical suspension polyurethane.
The original height is 8mm and I have provided that STL plus the 5mm one that I used. I have also provided the F3D for any other heights you may need, but note that the minimum is 3mm. Check the parameters to change the height.
I'd recommend a little bit of lubrication when installing onto the frame. Even with it opened up a couple mm from the original foam piece it's a snug fit.
I added my logo to the piece for funsies but feel free to remove it in Fusion if you'd like :)
In theory, even if these disintegrated completely, there is no chance for the spring to come loose or fail in such a way that could cause damage or loss of control of the vehicle; however…
DISCLAIMER: USE THESE AT YOUR OWN RISK, AND ON AN OFFROAD VEHICLE ONLY. I TAKE NO RESPONSIBILITY FOR ANY DAMAGE OR HARM CAUSED BY INSTALLING THESE ON YOUR VEHICLE.