v0.2 Mods for "Blackout Prophet" Build

My intent is to help or inspire v0.2 builders. Send me a PM or drop a comment and I'll try to help.

This is a catch-all for some of my previously unreleased mods to make them available. I've also listed some of the mods I used from others to make my v0, but haven't linked them (some are in my collection). 

I now realise why I didn't like this build as much as the 2.4 - I spent so much time modding I think I exhausted myself! I was really happy with the end result, but ran out of energy to release. So one year later… here are some things you may like! I really should start using the black build plate to go full blackout!

The best mods useful for most people (attached below unless linked): Side Slide Tophat Hinges, Cyclone Skirt Cooling (requires wide feet mod or similar to interface), PSU Multi Mount, Serial Plate, Keystone, Wago Mount, Directional Cam Lock, Pi Cam Mod, BTT U2C Mount

List of Mods

• Created/Modded (attached here unless linked, some are links to the product): Slimline Side Panels and Removable Full Height Door with handle (my mate who cut the panel scratched it really well…hrmph), Tophat Extension, Side Slide Tophat Hinges (m3 hinges for screws), Cyclone Skirt Rear 5015 Cooling (requires wide feet mod or similar), PSU Multi Mount, TLABS filament sensor mount URBI mod, Mesh Back, Motor Panel U2C Mount Mod, Cable Tie Umbilical Mod, Thermistor Mount, Pi Cam Mod, Serial Plate, Prophet Toolhead (Dragon V6 only), v0 LED Bar, front and side full length skirts, Directional cam lock, keystone insert, wago mount mod, JST mount for kiragami
• Downloaded (v0 collection): mapleleafBARF, muellerong kirigami, LDO kiragami mounts, DIN rail mounts, Klipper Expander Mounts, MF Nano Filter, Sherpa Mini, Ultimate Spool Holder, Bed Adjuster Wheel, Various Chirpy ideas, Wide Feet and Skirts, RSCS accessory fans, Neo BTT Mini12864 LCD Screen and Knob mod, Door Stabilizers (two magnet)

Standard Voron Print Settings for Everything.

Most things should make sense for assembly with standard Voron screw sizes and heat sets, but let me know if you have a question or if something doesn't line up. All the files are alive and working on my v0.2.

I've done my best to link the originals of the things I've modded, but may have some gaps as I can't remember all the details from a year ago. 

Here are some more specific notes:

Side Slide Tophat Hinges (should be a straight swap)

I loved the ability for the tophat to be removed in some of the mods I saw around, but I didn't like that I couldn't tip the hat back without it falling off. I've attached a GIF of my tip and slide hinges. Use M3 bolts for hinges (and make sure to put a detachable clip if you have lighting up top like me).

Cyclone Skirt

This 5015 fan system pulls air from both the rear of the machine and underneath the v0.2 and expels it up and out the back panel. It is ridiculous how cool things get with it and is a great purpose for that pile of 5015s hanging around! Both power and mcu units are cooled efficiently. I used a few M3 heatsets to secure the fans.

Mesh Back Panel and TLABS Filament Monitor URBI top panel 

Filament monitor cable heads around through the TLABS mount to the back section and screws to motor mount with some M3 heat sets. PC4-M6 adapter is optional but useful.

Mesh Back panel uses a piece of LCD diffuser (from dismantling a monitor) to diffuse the LED on the SKR Pico. This mesh panel allows space for the cyclone fan and expires air. 

I've designed it to work with 4 x M3 printed thumbscrews so the can be slid out without being removed.

PSU Multi Mount

This is a mount for installing in the base of a v0. I simply stuck it to the standard bottom and then press fitted a bunch of standard size Voron heat sets. There was enough clearance to install the base cover and my rear fan skirt meant I wasn't concerned about heat. See separate model. 

I initially started with the LRS150 and then moved to the UHP-200. It is designed to fit two of this size. I ended up installing a 24v to 12v step down for a bunch of electronics.  It is actually really easy to drill a little hole while installed and add another heat set! Placement may not be perfect for you, but it is really easy to modify.

It is stuck down with some nice strong VHB Tape. The depressions are only 0.4mm. I used with 1.1mm thick VHB 5952. 

I've also included a couple of braces for the LRS150.

Mesh Skirts and Wide Feet

Skirts should be pretty self explanatory. Used with the wide feet modification which looks brilliant and functions really well.

Prophet Toolhead, U2C Motor Panel with temp thermistor and cable tie mod

The Prophet toolhead is for a Dragon V6.

U2C Motor Panel mounts the BTT U2C board, screws to upper rear panel, passes through lighting and supports umbilical with a modified cable tie holder. It also has a mount for a thermistor.

Prophet Toolhead Parts: M3 heat sets (voron x 4), M2 heat sets (3.5mm wide x 4mm high), filament tube for back brace (with M3x8mm), M2 x 12mm (2), M2 x 10mm (4), M3 x 16mm (4), M2.5 x 6mm (4), plus various for toolhead PCB. 2 x 4010 blower fans and 3010 axial fan

Slim Panels and Full Height Door

Requires new front panel, but uses standard side panels. Standard 6mm x 3mm magnets (linked with cross braces and handle). Tophat panels are also the same. I've left positions for redundant screws. The right panel has the hinge for the lift off front door. You'll want to know if any compensation is required when printing in ABS on your printer. My design allows for ABS shrinkage.

Tophat Extension

Uses a combination of standard heat set, 1 mm foam and the top panel friction fits, but can be screwed down. I took another design (listed in remix section) and made it a one piece with a few updates for my v2 350 to print. You'll want to know if any compensation is required when printing in ABS on your printer. My design allows for ABS shrinkage.


P.S. Some of the remix links won't work because of varied licences and so are listed here.
https://www.thingiverse.com/thing:5936561
https://github.com/VoronDesign/VoronUsers/tree/master/printer_mods/chrisrgonzales/270_degree_hinge
https://www.printables.com/model/437798-v02-u2c-mount-plate
https://www.printables.com/model/391417-voron-02-hexagon-skirts
https://www.printables.com/model/364445-voron-02-v02-side-skirt-one-piece
https://www.printables.com/model/408745-v0-upper-rear-bowden-inlet-urbi-for-voron-v0
https://www.printables.com/model/108457-voron-v0v01-mean-well-psu-terminals-cover
https://www.printables.com/model/108457-voron-v0v01-mean-well-psu-terminals-cover
https://www.printables.com/model/408760-v0-chamber-thermistor-mount
https://www.printables.com/model/480672-voron-v02-rear-panel-with-cooling-holes
https://www.printables.com/model/476613-voron-02-full-height-door-clips
https://www.printables.com/model/389188-voron-v01-v02-cable-tie-mod-umbilical-anti-rubbing
https://www.printables.com/model/412625-voron-02-rear-skirt-with-3-keystone-slots
https://www.printables.com/model/91453-trianglelab-filament-sensor-bowden-coupler-mount
https://www.printables.com/model/153997-voron-v01-v02-rear-panel-with-better-cooling