ESRack - Module - 3x power brick

Description

I acquired a lot of Dell Wyse 5060 for my homelab and @EvilProphet's excellent ESRack system fit the ticket for racking them. I whipped up this bracket to hold the power supplies for my 5060s / N07Ds.

The intent was for this module to be racked at the back of a rack, allowing the power wires to be cleanly routed along the sides of the rack.

See this associated module for holding the actual computer.

The ESRack system includes the following components:

• Mounting Brackets - used to install the unit in the rack, available in 3 sizes:
  • Short
  • Medium
  • Long
• Device Modules - each module can handle a single device

Possible Configurations:
- [Mounting Bracket Short] + [Module] + [Module] + [Mounting Bracket Short]
- [Mounting Bracket Medium] + [Module] + [Mounting Bracket Medium]
- [Mounting Bracket Short] + [Module] + [Mounting Bracket Long]
- [Mounting Bracket Long] + [Module] + [Mounting Bracket Short]
- [Mounting Bracket Long] + [Mounting Bracket Long] (Blank Front Plate)

All modules were designed with very little clearance so installation of some devices may need to be pushed in by force.
Before you start printing the system, print the Connecting Block to ensure that you can connect the modules.

All parts of the original creator @EvilProphet ESRack system can be found here.

Printing instructions

Material: PLA+/PETG (I used Sunlu PETG)
Nozzle: 0.4 mm
Layer height: 0.28 mm
Wall loops: 5 (EvilProphet uses less, and it's probably fine)
Top/Bottom shell layers: 3
Infill: +25%
Infill pattern: Gyroid
Orientation: Print on front surface / face-down
Support: Not needed when correct orientation is used

Assembly instructions

• Use M4x16 and a nut between two modules
• It is possible to use M4x12 and a nut between a module and a bracket if you're ready to swear a lot
• While there are four holes, I found it sufficient to use only two bolts for each joint