3030 and 3060 Aluminum Profile Drill Guide
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Enables usage of hand drill to drill holes for quick-connectors into 30x30 and 30x60 "Bosch" style aluminum extrusion
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Designed for 30x30 and 30x60 “Bosch”-style aluminum extrusions, this tool enables the drilling of D11 holes 18mm from the end of the extrusion, while vacuuming up the aluminum shavings at the same time (for standard 30 mm vacuum connection). You should use a clamp to secure it and prevent movement.
All you will need is a small length (30mm) of 14mm OD 1.5mm thick steel (or similarly tough metal) pipe which has an ID of 11mm, and a couple M3 screws to secure the pipe in place.
Can theoretically be printed without supports resting on the vacuum ring, but I recommend enabling brim and/or adding organic supports depending on filament and print settings. Also, make sure to print it out of a tough material that's not prone to cracking, like I did.