Gamma+ Boosted Double Magnetic Clipper Guard - #1/2 (1.5mm)

Backstory

I followed the hype and bought a Gamma+ Boosted clipper some time ago. The machine is nice, but when it came to parts availability, it appeared to be not as “boosted” as I expected. The #½ guard broke, and I couldn't find the original replacement anywhere, even in the official store.  For the context, I live in Europe. 

Disappointed, but not surprised. Should have gone for that Wahl I was looking at :(

So, I sighed and opened my Fusion 360. 

Printing

I suggest printing the model on its side. The layer lines will be aligned with the direction of movement when cutting, making it feel smooth.

Print settings

Print slowly for better layer adhesion! 

• 4 wall loops
• 60 mm/s outer wall speed
• 120 mm/s inner wall speed
• 0.12mm layer height
• 30% infill
• Tree supports (on build plate only), object XY distance = 0.5mm

I use Orca Slicer. If you have a different slicer, you can experiment and find the right settings for your case.

Small warning and advice

Please keep in mind: this is a challenging print. You need a well-calibrated printer for this model. The tolerances are tight, there are tiny (but important) details, and it's extremely annoying to remove supports from between the comb teeth. 

I warned you :)

Allow the model to fully cool down before removing support material. It will make the process slightly easier.

Assembly

I salvaged the original 8x4 mm magnets. They are strong and have a groove to hold them in place, which works very well with the epoxy. I had to destroy the original guard, though.

Final word

I'm happy how it turned out. I would be even happier if Gamma hadn't messed up their part availability, but it is what it is. 

I wish you happy printing and good luck!