Mount for Dustopper PRO on Hercules Dust Extractor
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Mount for 5 gallon bucket with Dustopper PRO on my Harbor Freight Hercules dust extractor to collect most of the dust.
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I do a fair amount of woodworking, and don't have a large dust collection setup given the limited space in my garage. I ended up with a Dustopper in conjunction with my old shop vac. The bucket sitting on the floor separate was clunky and takes up extra space that I don't have. My old shopvac crapped out, so since I upgraded to a modern vac and this file might actually be useful to someone, sharing this version of the model. The Dustopper works amazingly well and is lower profile than most other centrifugal dust separators. The suction power of this dust extractor can collapse a standard 5gal bucket if turned up above the lowest level, so I will likely reinforce the bucket in the near future or get a bucket with a thicker wall than a standard bucket.
Printed in PLA+ (Anycubic) / 5 layers bottom & top / 4 wall perimeters / 25% triangle infill (print 2 of the bucket spacers and place under the bucket base as the second main photo shows)
To get the handle off the top, the whole vac lid has to come apart so you can access the screws. There are 8 screws you need to remove and 2 are hidden under the seal. Here's a pic of the screws that need to come out.
After that, flip the whole thing back right side up, and remove the 4 screws off the control panel.
Pull the control panel out some and as you start to pull the lid off, feed the control panel through the opening to stay with the vac motor. (This is far easier than unplugging all the wires ;)
Now you can remove the handle from below and mount the bucket seat with spacers. I used some bolts/nuts/washers I had floating around in my random fastener drawer. I think they were 8-32 and not sure what length they were, sorry I didn't document the size I used. I put a dab of red loctite since it would be a pain to tighten if they back out.
Reassemble in reverse order. I connect the bucket with small bungie straps so it's easy to pull off and dump the collected debris.
7/28/25 Update - I upgraded the bucket to a thicker 90mil wall bucket as Dustopper recommends and also reinforced the wall with a sleeve cut from my old HD bucket. While I've only used it a couple of times thus far, at full suction I've had no issue with collapsing this reinforced bucket. You may even just be able to use a 90mil walled bucket without the extra sleeve, but that's for you to try ;)
