Replacement ear pads for Jabra Evolve2 65 - feels like leather
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The ear pads on my headphones started to crumble, so I designed this replacement part.
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- Creative Commons — Attribution — Noncommercial
The ear cushions are only 0,5 mm thick in the area around the ear, and thanks to the foaming flexible filament used, the printed pad has a leather‑like feel. This makes it comfortable to wear even during long meetings or extended listening sessions.
The ear pad is printed in Colorfabb Varioshore at full foaming capacity. A segmented PLA ring with a 0.1 mm spacing supports the lower portion, while PETG organic supports handle the upper overhang. These supports are anchored on a thin PETG ring to ensure stable and consistent printing.
For removing the organic supports, it is recommended to do so while the ear pad remains attached to the build plate. This minimizes the risk of deformation, as the horizontal sections of the ear pad are only 0,5 mm thick.
Due to the complexity of the print and the detailed support configuration, I have included both the 3MF file and the G‑code. Since I also print with 0,6 mm nozzles on my machine, please remember to adjust Extruder 1 to a 0,4 mm nozzle if the Prusa XL is still using its default configuration.
A segment of the ear pad is also included for test printing. This segment is additionally provided as an image.