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Sentro 48 Knitting Machine - Heavy Duty Replacement Gear & Spline Handle — zdjęcie 1
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Sentro 48 Knitting Machine - Heavy Duty Replacement Gear & Spline Handle

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A redesigned, reinforced replacement gear and crank handle for the Sentro 48 Knitting machine. If your stock gear is ski

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Printables
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Creative Commons — Attribution — Share Alike

A redesigned, reinforced replacement gear and crank handle for the Sentro 48 Knitting machine. If your stock gear is skipping, stripped, or making grinding noises, this upgrade replaces the weak stock connection with a robust 8-point tapered spline system.

Description: I purchased a Sentro 48 for my daughter, but right out of the box, the internal gears were stripped and skipping. After searching online, I found that existing models didn't fit the specific shaft geometry of my machine, so I designed this from scratch using OpenSCAD.

Key Features & Improvements:

  • Tapered Gear Teeth: Unlike flat replacements, these teeth are modeled with an inward taper to match the Sentro's internal ring gear mechanism for smoother operation.

  • 8-Point Spline Drive: I replaced the standard connection with a tapered 8-point spline. This creates a much tighter fit with zero backlash and prevents the handle from rounding out under load.

  • Slim Profile Handle: Designed to be sturdy but lightweight, removing unnecessary bulk.

  • Custom Shaft Sizing: Designed to accommodate the variable shaft diameter found inside these machines (tapers between 15mm-17mm).

Hardware Required:

  • 1x M3 Screw (for the center shaft)

  • 1x M3 Nut (to lock the handle assembly)

Print Instructions:

  • Material: PETG or PLA+ (Standard PLA may work, but a tougher material is recommended for the gear teeth).

  • Infill: 40% - 100% (High infill recommended for the gear and the spline interface).

  • Walls: 3-4 Perimeters for strength.

  • Supports: Prints without supports




Assembly Notes:

  1. Remove the center cap on your Sentro crank.

  2. Unscrew the center screw to release the old handle and gear.

  3. Note: You may need to lift the inner ring mechanism slightly to slide the old gear shaft out.

  4. Insert the new printed gear shaft.

  5. Place the handle over the spline.

  6. Secure with the M3 screw and nut.

Disclaimer: I designed this to fix a gear skipping issue. While this part functions perfectly, my specific machine turned out to have a cracked body housing which caused further binding. However, this gear train and handle upgrade is solid. If your housing is intact but your gears are stripped, this will get you back to knitting!

Design Files:

  • Sentro_Gear_Main.stl

  • Sentro_Spline_Handle.stl

  • Locking_Nut_Cap.stl

(Designed in OpenSCAD)

Video overview:

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