Clip-A-Cap (Base Hat Clip)

Clip-A-Cap: The Modular Accessory System for Your Headwear

Clip-A-Cap is a modular mounting platform that transforms almost any headwear (including baseball caps, straw hats, thick winter beanies, and more) into a versatile, hands-free tool station. Built on a specialized "Claw & Ball" friction-fit system, the possibilities for customization are virtually endless.

Whether you’re working, reading, or exploring, Clip-A-Cap keeps everything within reach and your hands completely free.

📂 Primary File: Base Hat Clip

This upload is for the main foundation of the system. This file contains the essential clip required to host the entire Clip-A-Cap ecosystem of attachments.

• The "Claw" Grip: The tip of the clip features a technical-grade claw designed to snap onto attachments with a 9.7mm ball joint.

• Material Science: This base clip is designed to be printed in PETG for outdoor durability and UV resistance.

• Engineered Friction: I recommend printing the base in PETG and all attachments in TPU 95A. This mixed-material approach prevents the wear and tear that occurs when two identical plastics rub together, ensuring the joint stays tight over time.

• Firm Positioning: At the 9.7mm spec, attachments are easy to snap in but remain firmly in place at whatever angle you set them.

⚙ Print Settings (Base Clip)

• Filament: PETG

• Resolution: 0.2mm layer height

• Infill: 30% (Gyroid recommended for the best balance of strength and flex)

• Supports: Yes (For the attachment mounting points)

• Rafts: No

⚖ Disclaimer

Please Read Carefully: I am not an engineer or safety specialist. This design is provided as-is for personal use. This attachment is intended for use with soft headwear and is not a substitute for safety gear. This device should never be used as a replacement for a helmet. Use of this design is at your own risk.

• Safety Notice: This device is small and may be a choking hazard for children.

☕ Support My Design Journey

While this file is free, your support helps me fund the prototyping, material testing, and time required to bring new functional designs to the community.

• Support me on Ko-fi: https://ko-fi.com/tryspire3d

• See the full Collection & Portfolio: https://www.tryspire3d.com/

📜 License & Ownership

This design is the intellectual property of TrySpire. It is licensed under CC BY-NC-SA 4.0, which means:

• 👤 Attribution: You must give credit to TrySpire and link to www.tryspire3d.com.

• 🚫 Non-Commercial: You cannot sell these files or 3D-printed physical copies of this design.

• 🔄 Share-Alike: Any remixes must be shared under this same license.

📸 Share Your Setup!

If you use this for a specific project or rehab exercise, please upload a "Make." I’d love to see the Clip-A-Cap in action!

🚀 What’s Next? I am constantly designing new modules. If you have a specific tool or device you'd like to see a mount for, leave a comment!