Frigidaire FFFU20F2VW Replacement Evaporator Fan Shroud

This is for anyone with this particular model that experienced the same issues I did.  The freezer stopped working 3 months after I got it, and warranty repair or replacement was refused.  I had no choice but to attempt to fix myself.

The issue appears the defrost cycle water drains into the evaporator fan shroud and does not drain through the hole in the bottom.  It collects and refreezes, which then stops the fan from moving.  This causes the cold air to remain at the bottom and the top of the freezer to melt.

I attempted to make the opening at the bottom of the fan shroud bigger, which appeared to resolve the issue for a little while, but instead of two weeks to freeze it went for a month.

I relocated the entire fan up higher into the distribution duct.  I then had to cut the rack and design an end piece to cover the metal rack.

It is printed in PLA, I am not sure how well that will hold up in a freezer, but to date it appears to be working.

Hopefully this will assist someone else in not having a $1,000 freezer become a boat anchor only three months after purchase.

I cut out the plastic on the fan shroud with a Dremel and the Styrofoam with a knife.  I had planned to make a template for it in Fusion, but did not.  The fusion files are uploaded as well in case it needs modification.

I used three 8-32 bolts and just cut them to length to hold the shroud together, and two small screws for the two side anchors of the shroud.