Cardo comms headphones aux plug mount
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TPU 3.5mm jack plug mount for Cardo intercom devices
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- Printables
- Kategoria
- Automotive
- Licencja
- Creative Commons — Attribution — Noncommercial
Simple 3.5mm jack plug mount for Cardo intercom devices to be printed in TPU when you are using external headphones you have to unplug instead of the original helmet speakers.
Printing:
Use TPU filament - must be flexible material to slide over the original Cardo mount.
Print this with extra top and bottom layers to prevent using infill for as much possible strength
I added a custom support underneath the overhanging part of the slot, unsure if this is required for TPU
After printing remove the support, first test if the jack plug connector from the comms set fits inside the holder but don't install it yet.
Take the Cardo holder from the helmet (remove the cardo from the mount, just in case) and slide the TPU mount over the clip against the cardo mounting point. Should be a very tight fit and take some effort to slide over the thicker part and the bend at the bottom, but it's doable when printed well.
Make sure the TPU part sits nicely in place and isn't rotated after the bend. Put the Cardo clip back on the helmet and push the female jack plug in the hole, and be careful not to damage the wiring. The tight TPU should have enough friction to leave the female plug in place when removing the 3.5mm jack.