Case for Wio Tracker L1 + Integrated Clip + 3000 mAh Battery
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Wio Tracker L1 Case with integrated belt clip, expanded for 3000mAh battery, and general model clean up.
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Details
Change log | |
|---|---|
4/2/26 |
-Added additional back cover + clip with a slightly increased depth (+1.2mm) for slightly thicker batteries (IE MakerFocus). NOTE: I have not test fit with deeper battery models |
The main change is the addition of a integrated clip on the back plate. This slides into place before securing back plate, no hardware is needed and it doesn't interfere with the larger battery.
I may circle back around and tweak the design of the clip slightly as I use it more; the clip 'hold' force may need further increase as it sees use. Included STEP file in case someone wants to play around with different clip profiles. The clip insert does have some wiggle because of the built in tolerance gap, it's minimal and the clip won't go anywhere, but in future I may go in and fine tune tolerances to tighten things further.
I also switched all the mounting points to heat inserts. You will need the following:
(7x) 2.5x3mm heat inserts
(4x) 2.5mm x 8mm screws (PCB)
(3x) 2.5mm x 8-10mm screws
I incorporated the corner clip fix and 'loose' joystick redesign by d12r. Note all other buttons are the original ones. Included are the files from d12r's model. I've found a noticeable improvement with the 'loose' version, so I've included that.
I am using a Meshnology 755060 3000mAh battery. It is secured to the PCB cover with 3m double sided tape (<1mm thickness). Alternatively, a small 2-3mm piece of foam on the backside of rear cover could also work to keep battery from moving around.
NOTE: if you're using a thicker battery like the 'MakerFocus' you may need to use the thicker backplate/clip
Printing Notes
Material: PETG or PLA
Layer Height: 0.16mm
Infill: 20%+ (100% works best)
Supports: No
Brim(s): Belt clip only; outer brim only
Approximate full print time (PS1): 2.5hrs
NOTE: The clip needs to be printed on its side for full strength