DN40 Special Parts
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Some specific and non-standard parts for DN40 pipe system.
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This is a collection of specific DN40 parts I designed for an electrical installation using DN40 pipes as an outdoor underground cable duct system.
Straight Pipe 40mm

Base model of a straight pipe with minimum length (40mm). This design can be printed without support.
Elbow 100mm

90° Elbow with a radius of 100mm. Standard parts are not convenient in case you want to use the DN40 pipes as a cable duct. For printing you need support (see Elbow 150mm).

Elbow 150mm

90° Elbow with a diameter of 150mm. This is useful in case you additionally want to insert a 32mm flexible cable duct. For printing you need support, but only outside:

Plug

Just a standard DN40 plug I started with to check compatibility.
Drain

Special plug to realize a drain. I used for an underground cable duct.
Optionally, an additional filter mesh can be clamped in place with the filter plate and 6 screws (2.9 x 13mm). This keeps out dirt, insects or other small animals. For the filter I used glass-fiber fabric.



Foot End Gaskets

Gasket for 2 cables to be sealed at the foot end. The gasket is split into 2 parts to be added to an existing cable installation.

For fixation you need:
screw M3 x 25mm
nut M3
The gasket is available in 2 variants:
8.5mm and 11mm
8.5mm and 6mm
Head-End Gasket

Gasket for 2 cables to be sealed at the head end. The gasket is split into 2 parts to be added to an existing cable installation.



For fixation you need:
screw M3 x 25mm
nut M3
The gasket is available in 1 variant:
8.5mm and 11mm
Base-Plate for Cable Entry

This is a base-plate to realize a dual cable entry using DN40 pipes. It is designed like a head end of a DN40 pipe, so it can be realized by inserting 2 DN40 pipes. The base-plate needs a flat area of 155 x 72mm.


You need:
6x screw M4 x 12mm
6x nut M4
2x DN40 rubber gasket
some tape for sealing the base-plate (recommended)
1.25inch Pipe Adapter

This is an adapter to connect a DN40 pipe to a threaded 1.25 inch pipe. I used it for a cable duct solution to guide the cable from an outside camera through the ground to the connection box:

