10-inch 1U Cudy HS105 rack mount V3
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1.67U 10-inch Cudy HS105 rack mount with 80mm fan and heatsink support for active cooling.
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Cudy HS105 2.5G Switch 10-inch Rack Mount — 1.67U Active Cooling Version
This is the V3 / active cooling version of my 10-inch rack mount for the Cudy HS105 2.5 Gbit switch.
The basic compact 1U version is available here:
I originally made the 1U version, but in my setup two passive heatsinks were not enough. After a few hours of operation under higher load, the switch and heatsinks still became quite hot, so I decided to make a taller version with forced airflow.
This version is 1.67U high, or 5 vertical rack mounting holes, and is designed for better cooling:
- support for up to 4x 40x40x11 mm aluminum heatsinks
- support for an 80x80x15 mm slim fan with a protective fan grill
- M4 heat-set inserts for fan mounting
- two integrated side extractor handles, making it easier to pull the mount out of the rack
I currently use this version in my own 10-inch mini-rack. With heatsinks and a slim 80 mm fan installed, the switch stays cool even under heavy network load.
One small note about the height: this bracket is 5 rack mounting holes high, so it is not a full 2U part. If you want the front of the rack to look clean, add a 1/3U blanking panel above or below it.
Because 1/3U panels depend on their position within the rack unit, I made a separate set of matching 10-inch blank panels here:
Parts for complete active cooling assembly:
Qty | Part | Notes |
|---|---|---|
4 | M4x8x6 heat-set threaded inserts | For FAN mounting |
4 | DIN 967 M4x22 screws | For securing the fan and grill |
1 | 80x80x15 mm slim fan | Tested with ARCTIC P8 Slim PWM PST Black |
1 | 80 mm protective fan grill | Tested with Exegate EG-080MR |
4 | 40x40x11 mm aluminum heatsinks | Install on the switch body |
Assembly
Install 4x M4x8 mm heat-set threaded inserts using a soldering iron. Press each insert in straight and make sure it sits flush with the surface. |  |
|---|---|
 | Place the 80 mm slim fan onto the mount, aligning the fan mounting holes with the holes in the printed part.Then place the protective fan grill on top of the fan. |
Secure the fan and protective grill to the printed part using 4x M4x22 mm screws.Do not overtighten the screws, especially if the part is printed in PLA. |  |
The model was designed in KOMPAS-3D v24.
The original model source files in .m3d format for KOMPAS-3D are included in the attached ZIP archive.