DCH-006 DC-power plug replacement insert
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DC-power plug replacement insert to match the original battery case plug. Fit battery for MATE bike city - 36V
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- Creative Commons — Public Domain
The battery come from the MATE bike city - 36V. Generic ref found on Aliexpress is DCH-006.
long story short, the power plug broke inside and I had a replacement jack but not the perfect fit with the case.
I designed an insert to fit the jack plug to the case - problem solved.
Here is the file if needed.
https://cad.onshape.com/documents/da20312ef6f34e7a0c6ab31a/w/39ba334ea61e3286866ac298/e/ac5222dfbaab6bf6c2011059
Assembly is straight forward. the plug is screwed into the insert (self-taping) then I super glued the insert in place.
IMPORTANT PART is mainly about not messing with the wiring - Red on the center pin, Black on the GND ring. Avoid the 3rd pin - disconnected when the power plug is inserted. no use here. Done. Boring. ;)