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DCH-006 DC-power plug replacement insert — image 1
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DCH-006 DC-power plug replacement insert

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DC-power plug replacement insert to match the original battery case plug. Fit battery for MATE bike city - 36V

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Model information

Category
Electronics
License
Creative Commons — Public Domain

The battery come from the MATE bike city - 36V. Generic ref found on Aliexpress is DCH-006.

long story short, the power plug broke inside and I had a replacement jack but not the perfect fit with the case. 

I designed an insert to fit the jack plug to the case - problem solved. 

Here is the file if needed.
https://cad.onshape.com/documents/da20312ef6f34e7a0c6ab31a/w/39ba334ea61e3286866ac298/e/ac5222dfbaab6bf6c2011059

Assembly is straight forward. the plug is screwed into the insert (self-taping) then I super glued the insert in place. 

IMPORTANT PART is mainly about not messing with the wiring - Red on the center pin, Black on the GND ring. Avoid the 3rd pin - disconnected when the power plug is inserted. no use here. Done. Boring. ;)

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