Fairbuds XL Heaband Base Plastic Part Replacement Piece
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The plastic top part of the Headband Base on my Fairbuds XL broke on both sides, so I designed a 3D printable replacemen
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- Creative Commons — Attribution — Noncommercial
The plastic top part of the Headband Base on my Fairbuds XL broke on both sides. Seeing as it seems to be a problem in general, I designed a replacement piece that I could 3D print
First test part in PLA+ held up fine, but I eventually printed the current part in PETG. I've printed them in January 2026 and they've held up fine.
It is slightly thicker at the hinge for strength.
I've oriented the 3mf file in the best orientation I've found for strength. (Laying on the side, then rotated by 30 degrees, so the hinge end points up)
Step file is included, so feel free to comment if you make an improved remix. This was quickly designed at work, so it's not perfect, but close enough for me
Both sides are the same part
-Thor
p.s. yes I know my ear cushion is falling apart