(8) Dust Collection Flange Set (Tapered & Straight with Nut Pockets)
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Robust 4" dust collection flanges (tapered & straight options) designed for workshop vacuum and duct systems
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Upgrade your workshop dust management system with this versatile set of flanges fittings! Designed specifically for heavy-duty shop environments, this pack includes options for both direct hose connections and secure wall/machine pass-through.
Currently Available: 2.5" and 4" Diameter port sizes.
Optimized Airflow: Choose between a tapered design (engineered to smooth airflow transitions and reduce static pressure loss) or a straight profile.
Hardware Friendly: Each style is available in two versions—either with standard clearance holes or with hex nut insets to lock your hardware in place for easy, one-handed tightening.
Dimensions
4" Flanges
Port: OD 4" / ID 3.625" / 1.375” Height
Mounting Flange: 5" Diameter X 0.125” Thick
Wall Thickness: 0.375”
Total Height: 1.5”
Inner Tapper: Smooth transition from OD to ID across full height of inner port (tapered version)
Bolt Hole Dia: 6 X 0.165” Diameter
Nut Insets: 0.34” across flats X 0.0625” depth
2.5" Flanges (same dimensions other then the following)
Port: OD 2.5" / ID 2.125" / 1.375” Height
Mounting Flange: 3" Diameter X 0.125” Thick
Print Settings & Recommendations
Because these are functional workshop tools that frequently handle heavy hoses and tension, follow these guidelines for maximum durability:
Orientation: Print with the mounting side directly on the bed.
Material: PETG, ABS or ASA highly recommended for workshop impact resistance and thermal stability. (PLA can work for light duty, but may creep or warp under constant hose tension or warm shop conditions).
Layer Height: 0.12mm to 0.20mm
Infill: 20% or higher (Gyroid or Grid pattern recommended).
Perimeters / Walls: 4 or more walls (Pro-tip: Extra perimeter walls add significantly more functional strength to thin-walled parts than high infill percentages alone).
Custom Requests
Need a specific size or a different port diameter? Drop a comment below with your required dimensions, and I’ll do my best to spin up a custom file for you!
Explore More Workshop Upgrades
Browse my full catalog of custom adapters, dust collection fittings, and workshop jigs here:
Workshop Tools and Jigs: https://www.printables.com/@DPs_Designs_4882792/collections/3599922
Workshop Dust Collection Fittings: https://www.printables.com/@DPs_Designs_4882792/collections/3599928