Harbor Freight Bauer 5.5 Gal Toolbox Vacuum (71766) to BAUER Premium Auto Detailing Accessory Kit hose (70645) Adapter
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Adapter connecting Bauer 5.5-Gal Toolbox Vac (71766) to Bauer Detailing Kit (70645). Untested fit.
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- Creative Commons — Public Domain
⚠ Note: Work in Progress / Untested Fit
I designed this adapter using digital caliper measurements for my own shop setup, as I do not own a 3D printer and am currently waiting on a neighbor to print my test piece. If you print this before I update the listing, please leave a comment or post a "Make" to let me know how the tolerances fit your vacuum and hose!
Overview:
Custom-engineered adapter connecting the Harbor Freight Bauer 5.5-Gallon Toolbox Wet/Dry Vacuum (Item 71766) to the BAUER Premium Auto Detailing Accessory Kit for Wet/Dry Vacuums hose (Item 70645) (also fits other ~57.85mm / 2.25" male hose cuffs).
Key Design Features:
True Factory Keyway: Replicates the exact 54mm barrel and asymmetric 190-degree locking tabs (8.79mm x 5.29mm) required to twist-lock securely into the Bauer toolbox vac inlet.
Friction-Fit Socket: Features a straight 57.85mm internal bore on the hose side for a tight, progressive friction seal that should not pull loose during use.
Heavy-Duty Walls: Built with a uniform 3mm wall thickness throughout to withstand heavy 5HP suction without collapsing.
Recommended Print Settings:
Orientation: Print upside down (wide hose collar flat on the build plate). No supports needed.
Material: PETG or ASA/ABS recommended for shop durability and impact resistance (PLA may be too brittle for the locking tabs).
Walls / Perimeters: 5 walls minimum (ensures the locking tabs print as 100% solid plastic).
Infill: 40% Gyroid or Honeycomb.