Drill Guide for Metabo PowerMaxx SB
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Helper Tool for drilling straight holes. The cut-out for the drill is 5 cm wide.
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Inspired by https://www.printables.com/model/227397-portable-drill-guide , I modelled this drill guide matching my Metabo PowerMaxx SB from scratch.
Properties:
| Max. drill diameter | 4.5 centimetres |
| Max. drill length | 16 centimetres |
| Base size | 8 x 9.5 centimetres |
Materials required:
1m Aluminium Tube, 10mm diameter
Preparations:
- Cut the Aluminium tube into 4 parts with equal length.
- Optionally sand the edges, so they are not sharp any more.
- Remove any sticker that might be on the tube.
Print instructions
| Printed with: | PETG |
|---|---|
| Layer Height: | 0.2mm - 0.3mm* |
| Brim: | No |
| Support: | No |
| Infill: | 20% |
| Nozzle: | 0.40mm |
| Perimeters: | 3 |
As for the Caps, I'd recommend 0.2mm layer height, for the other two parts 0.3mm is just fine.
Assembly
Optionally insert one of the tubes / rods into all of the 4 holes of the drill guide and move it forward and backwards a bit. This will make it easier to put the drill guide onto the tubes/rods later on.
Insert the 4 tubes / rods into the holes of the base. The holes get tighter towards the bottom, so the tubes should get a good fit. Push them (with force) as deep as possible, try to keep them at the same length and adjust where needed.
Add the drill guide to the rods. Watch out for the correct orientation - the side with the cut-out faces away from the base. There should be a nice fit and the guide should be movable (with force), but not wobbly, but it all depends on the tolerances of your printer.
It's not intended to move easily, as any tolerance will add to wobbliness and you're not going to move the drill fast when drilling anyway. You might dislike that, if so, please adjust the parameters in the fusion file.
Optionally apply some grease to the tubes / rods.
Add the 4 caps on the open end of the tubes, if you have used tubes. If you have used rods, just make sure that there are no sharp edges to harm you.
Happy printing and I'm looking forward for your comments and/or prints :)