Heavy Duty Rollers - Ikea Samla 301.029.74 - Ikea Lack Enclosure Filament Storage Box
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Heavy duty rollers for Ikea Samla storage container. Metal axis - snap-in design. STEP and Solidworks files included.
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I've been using the Ikea Samla 301.029.74 → 56x39x28 cm / 45 l for filament storage in the bottom compartment of my Ikea Lack enclosure. This container, fully loaded with filament, sure is heavy, and taking it out there wasn't comfortable. In the end, it scratched the lack table.
I've decided to design heavy-duty rollers that can bear that size of containers loaded with heavy stuff (heavier than filament, even tools).
Base size - 80x80 mm, roller size Ø25, maximum height (base to roller top) 29 mm.
Warning - additional hardware is needed! The axel is a DIN 6325 Ø6x50 dowel. For mounting to the container, you can use double-sided tape or, as I did - 4 short screws. I recommend countersunk selftappers ST2.9x9.5 (DIN 7982)
Feel free to tinker with it further. I've provided STEP and source Solidworks files.
Hardware & tools
- 4x DIN 6325 Ø6x50 dowel
- 16x Countersunk self-taping screws → ST2.9x9.5 DIN 7982 or similar or double-sided tape
- Some axel grease (WD-40, bike chain oil etc)
- Ø6 and Ø3.5 drillbits, a drill,
- A countersinking tool if you use countersunk screws ( duh ;) )
Printing
- All set up in the provided *.3mf file.
- The base must be printed out of PETG, and making the latch area 100% infill is critical.
- Other parts can use different materials, but PETG is recommended.
- Base and rollers can use coarse layers. Only the latch area needs to have 0.2 mm.
- No support is needed.
- Printing the plastic washers is not strictly necessary, but they help reduce friction.
Printed pats list
You'll need to print:
- 2x Base + 2x Base - Mirrored
- 4x Roller
- 8x Washer (optional)
- Drill template
Assembly
- Check how tight the axel is on the dowel. If needed, clean the bore with a drill. It's best to put some water on the drill bit to cool the plastic down.
- Spray grease/oil into the roller and onto the washers. Slide the axis into the roller and add one washer on each side of the roller.
- Snap the axis into the base.
- Use the drill template to drill mounting holes. Countersink the holes from the inside of the box.
- Screw in the rollers.