Ugreen Magsafe Car Charger Holder Replacement
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The plastic piece for attaching inside the car broke after 3 months.... So i decided to reuse the electronics. no ewaste
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I purchased a magsafe car charger from Ugreen. See below. They are much more popular brands nowadays. They were always my goto supplier for cables chargers, i still use their wireless charger from 6 years ago among many other cables and chargers mousepads and so on. This was a failure. It failed after a few months. Broke apart.
I got a partial refund after a smaller plastic piece broke off. After it broke again i wrote in not so friendly manner, i was upset. Then i got my full refund. It seems it could deal with a iPhone 15 Pro Max. So this design was born.
https://www.aliexpress.com/item/1005005287978684.html
I wanted to add screw thru the length of the rod but after some testing turned PLA is strong enough.
8 perimeter 6 top and bottom 20% infill PLA
First model was rather small, the USB cable was not really happy about the bending radius, but it is doable, you can see it on the first picture. I created a 30mm longer pole. The 140mm version is the better choice in my opinion.
I split the rod in half in Prusaslicer then glued it together, any other way it kept failing at the ball part.
The press fit with the base came out perfect for me, maybe test the fitment first by only printing the bottom part of the pole. Or just glue it in.
I am happy how it turned out, will include step files as well as usual.
In case you are looking forward to recreate this there is this cheaper version, which is less then half the price of the phone holder i had. Probably has the small ball joint connection, someone please confirm if they have them. I used 16.8mm for the ball diameter in my design. The original balls from the holder were 17mm.
https://www.aliexpress.com/item/1005005663590301.html