NINEBOT G30/G2 HEADLIGHT

Custom Ninebot G30/G2 Headlight

This is a custom-designed headlight for the Ninebot G30/G2, featuring both high and low beam modes. It is designed to fit perfectly inside the G30 housing (see pictures for reference).

The base of the headlight must be CNC-machined from aluminum (EN AW-6061) to provide sufficient cooling for the LED chip.

High Beam (center LED chip): 50W power consumption, ~4500 lumens (according to the supplier).

Low Beam (outer COB ring): 5W power consumption, ~500 lumens.

Total Output: ~55W, 5000 lumens.

Required Parts for Assembly

G30_Headlight_V5_CNC_different_angle → CNC-machined aluminum EN AW-6061 (Use drawing)

Lense_distance_2 → SLA or SLS print (Temps can go beyond 100° choose high temp material)

Lense_distance_cap → Resin/SLA print

G30_outer_Lense_V1 & V2 → CNC Plexiglass (Use drawing)

Sealing_electronics → TPU / EPDM / Silicone

Hardware & Electronics:

2 × M2 × 7mm screws

5 × M3 × 6mm nylon screws

2 × M4 screws

2 × LD24AJTA

1 × 20mm LED chip (high beam)

1 × 23mm LED lens

1 × ESP32-C3

1 × TJA1050 CAN module

1 × OD 60mm, CS 2mm sealing

1 × OD 36mm, CS 2mm sealing

1 × OD 34mm, CS 2mm sealing

1 × OD 24mm, CS 2mm sealing

1 × 50mm COB LED (low beam)

1 × 10K NTC  (for the high beam LED chip)

Notes

Links to all components and suppliers are included in the text document inside the ZIP, along with reference pictures for easier sourcing.

A program for the headlight and the mount for the BIG LED driver (below the dash) will follow once I have an imprint of the shape.

Estimated production cost per unit (all parts + shipping to Germany): 300-350€.

For questions or build feedback, please leave a comment.