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F150 Lightning Sun Visor Gap Flap — image 1
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F150 Lightning Sun Visor Gap Flap

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Visor Gap Flap, slides onto your sun visor to block the gap that allows sun directly into your eyes during your commute.

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Model information

Category
Automotive
License
Creative Commons — Public Domain

The Visor Gap Flap blocks the gap to the left of the driver's side visor on F150 Lightnings which should fit Gen 14 F-150's as well. It slides on and has a snug fit to stay in place.

Print with TPU with 100% infill, concentric fill. Also select the option for “Avoid wall crossing” or similar in your slicer to avoid stringing across the gap (best for almost all TPU prints). I printed this on an A1 Mini, a bed slinger, with no supports so it should print successfully on any printer.

Print orientation is with the flap vertical on top, as shown in the build plate rendering photo. The walls slope inward and there is only a small gap to bridge which prints fine; earlier revisions had a bridge gap twice as large and still printed just as well with no supports.

Sunny gap photo credit to u/snoogins355

I've also uploaded the FreeCAD file so you can use this design and adjust for other car models or customize it.

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