Modding Jig for Zorro Lighters
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A jig with a variety of holes and slots for the different mods I do.
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A jig with a variety of holes and slots for the different lighter mods I do. Unlikely to be of much use to other people, but I'm uploading it anyway so I won't lose the files - and in the unlikely event someone may find it useful.
Takes three M3 heat set inserts and two M3 bolts. Two for clamping it together and one for screwing in a male chicago fastener to be filed down.
Features:
Clamps and cuts brass tubing for flint wheel shims. (OD 4.5mm x ID 4mm, to make custom flint wheels work with 4mm rod chicago fasteners
Clamps a cast-metal Zorro insert, to aide in drilling out the flint wheel holes of the insert to 4mm
Clamps and cuts chicago fasteners to the correct dimensions to work as flint wheel hubs. To install, use a set screw to join two female chicago fasteners together
Male chicago fastener can be screwed in to be filed down to desired thickness
Male chicago fastener can be clamped in place to be drilled out to convert into a washer
Relevant AliExpress links:
Very pretty looking chicago fasteners.
10mm head diameter x 4mm shaft diameter x ANY shaft length (4mm works well), M3 hole
Flint wheels with an unusually large center hole, great for modding purposes.
~10mm OD x 5mm ID
Brass tube for making shims for the 4mm chicago fasteners so they fit the flint wheel without rattling around.
OD 4.5mm x ID 4mm