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4040 T-Slot Nut Inserts V2 | Extended (M3/M4/M5) — image 1
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4040 T-Slot Nut Inserts V2 | Extended (M3/M4/M5)

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Improved printable T-nuts for 4040 aluminum profiles. Extended length prevents rotation and improves grip. Set includes

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Model information

License
Creative Commons — Attribution

BOM: Printed with ROSA3D High Speed PLA Gray 

This is an updated "Version 2" of my printable nut inserts, designed specifically for 40x40 T-slot aluminum extrusion profiles (standard 8mm or 10mm slot width depending on the manufacturer).

What's New in V2? These inserts are slightly longer than the previous version. The increased length provides better surface contact with the aluminum channel, ensuring the nut stays perfectly perpendicular and does not twist or rotate while you are tightening the bolt.

The Set Includes:

  • M3 Insert

  • M4 Insert

  • M5 Insert

Key Features:

  • Anti-Rotation: The extended body prevents the nut from spinning inside the slot.

  • Secure Fit: Designed to hold standard hex nuts firmly.

  • Cost Effective: A quick alternative to waiting for metal T-nuts to arrive.

Printing Instructions:

  • Orientation: Print flat on the widest face.

  • Supports: None required.

  • Material: PETG or ABS/ASA recommended for structural parts, though PLA works for light loads.

  • Walls: 3-4 perimeters for strength around the nut pocket.

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