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100% 3D-Printable Parallel Guide for Powertec/Milwaukee Track Saw OpenSCAD — image 1

100% 3D-Printable Parallel Guide for Powertec/Milwaukee Track Saw OpenSCAD

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Got tired of using my 20" parallel guide for offsets of an inch or two. So I made this.

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Model information

Category
Tools
License
Creative Commons — Attribution

📐 Parallel Guide for POWERTEC / Milwaukee Track Saw Rail

This is a single-piece, 3D-printable parallel guide designed to slide into a POWERTEC track saw rail (Milwaukee-compatible, but should work with Festool and Makita). and provide a fixed offset reference from the track to your workpiece.

The model is built from a clean 2D profile and extruded for strength and print reliability. It includes centered T-stem geometry, rounded internal fillets for durability, and optional chamfered ends for easier insertion into the rail.

The design is fully parametric — you can adjust track dimensions, arm length, thickness, and fit clearance to dial in a perfect slide fit for your specific rail or printer.

Features

  • Single solid body (no fasteners, no glue)

  • Filleted internal corners to reduce cracking

  • End chamfers for smoother rail insertion

  • Fit-clearance parameter for easy tuning to your printer.

  • Designed to print cleanly with minimal supports

Suggested print settings

  • Orientation: lay on side so layers run along the arm

  • 4–6 perimeters

  • 30–45% infill

  • PETG, ASA, or ABS recommended for durability (PLA works for light duty)

Ideal for repeat rip cuts, panel sizing, and setting consistent offsets without measuring each cut.

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