100% 3D-Printable Parallel Guide for Powertec/Milwaukee Track Saw OpenSCAD
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Got tired of using my 20" parallel guide for offsets of an inch or two. So I made this.
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📐 Parallel Guide for POWERTEC / Milwaukee Track Saw Rail
This is a single-piece, 3D-printable parallel guide designed to slide into a POWERTEC track saw rail (Milwaukee-compatible, but should work with Festool and Makita). and provide a fixed offset reference from the track to your workpiece.
The model is built from a clean 2D profile and extruded for strength and print reliability. It includes centered T-stem geometry, rounded internal fillets for durability, and optional chamfered ends for easier insertion into the rail.
The design is fully parametric — you can adjust track dimensions, arm length, thickness, and fit clearance to dial in a perfect slide fit for your specific rail or printer.
Features
Single solid body (no fasteners, no glue)
Filleted internal corners to reduce cracking
End chamfers for smoother rail insertion
Fit-clearance parameter for easy tuning to your printer.
Designed to print cleanly with minimal supports
Suggested print settings
Orientation: lay on side so layers run along the arm
4–6 perimeters
30–45% infill
PETG, ASA, or ABS recommended for durability (PLA works for light duty)
Ideal for repeat rip cuts, panel sizing, and setting consistent offsets without measuring each cut.