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Dynafit adjustment plates classic — image 1
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Dynafit adjustment plates classic

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Toe shim and adjustment plates for the classic comfort dynafit 5 screw bindings. Has 4 cm of adjustment.

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Creative Commons — Public Domain

DIY toe shim and adjustment plate for dynafit comfort 5 screw toes. I had them laser cut by send cut send using 6061 Aluminium. I used material 4.75 mm thick to get the ramp angle between the toes and heels to the amount I wanted but you could use different thicknesses. 

The file included is optimized for reducing print cost with the top and bottom piece connected. I used a hacksaw to split them and printed two copies.

Hardware from bolt depot below worked quite well. 

5126

Metric machine screws, Phillips flat head, Stainless steel 18-8 (A-2), 5mm x 0.8mm x 20mm

12 pcs

$0.19

$2.28

12 pcs

$0.06

$0.72

4775

Metric hex nuts, Stainless steel 18-8 (A-2), 5mm x 0.8mm

If you are using a thinner Aluminium then you will have to use the jam nuts and shorter machine screws

13571

Metric hex jam nuts, Stainless steel 18-8 (A-2), 5mm x 0.8mm

Sourcing screws that go through the plate into the wood is a little tricky as you want 8-9mm of penetration into the ski. The holes in the plates are 5.8mm and really should have been 6mm for a better fit. I was able to use the original dynafit screws after drilling in a countersunk hole 1.5 mm into the top plate to get close to 8mm penetration into the ski.