Bafang Brake sensor mount for Shimano Deore Hydraulic brakes
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Mounting bracket for Bafang e-bike brake sensor for hydraulic brakes.
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Model information
- Source
- Printables
- Category
- Outdoor Sports
- License
- Creative Commons — Attribution — Noncommercial — Share Alike
Mounting plate for Bafang hydraulic brake sensor modules to Shimano Deore brakes. Screws onto the handlebar mounting bolt so maintains its position better than cable ties alone to the irregular shaped brake reservoir/cylinder body.
Use a hot air gun to make malleable to make fine adjustments to position as needed for your magnet position. Drill/use a hot soldering iron to make holes for cable ties in the required place.
Mirror the model in your slicer in z-axis to create left/right as needed.
Sharing for a friend. Model isn't polished but works. Quick-and-dirty Fusion360 model attached for this purpose. Future improvements would be to tailor the curve more closely to the body of the brake reservoir (but the current model prints well without supports), increase the thickness and add a back brace to fix the position but the heat gun trick works fine.
PETG seems a good material - somewhat impact resistant and doesn't warp as much as PLA in sunlight.
No supports needed. You could decrease layer height to make the external curve smoother, or print at 45 degrees with supports for more strength. My use is on a road bike not offroad so robustness less of a concern.