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Replacement cap for old Reliance jugs — image 1
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Replacement cap for old Reliance jugs

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Replacement cap for older Reliance water jugs with 2in(50mm) diameter spouts.

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Model information

License
Creative Commons — Attribution — Noncommercial

My Scout troop has a bunch of old 3 gallon (12 liter) Reliance water jugs that have lost their caps over the years. Every 3d print replacement cap I have seen are for the modern, large spout jugs. This cap has been designed to fit the old, 2 inch (50mm) spouts.

When printing, keep in mind that the cap will be in contact with the water in the jug, get tossed around, and will likely be stuck in a hot car or trailer at some point in its life.

Printing suggestions:

  • Recommend PETG or PCTG

    • food safe material

    • high temperature resistance (like a hot car)

    • impact resistance

  • 0.2mm layer height

  • 100% infill

    • Solid plastic cap for max durability

    • Concentric infill makes sense due to the circular shape of the cap

  • No supports needed if printed upside down (cap top on the bed with threaded side up)

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