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PARAMETRIC L-Profile End Cap — image 1
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PARAMETRIC L-Profile End Cap

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Customizable OpenSCAD Metal Angle Cap

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Model information

Category
Garage
License
Creative Commons — Attribution — Noncommercial

A fully customizable, 3D-printable end cap for metal L-angle profiles.

This model was designed for metal angle sections with a square L geometry, but the included OpenSCAD source file lets you quickly adapt the cap to different profile sizes, wall thicknesses, insertion depths, and tolerances.

This creates a proper internal L-shaped seat that follows the metal profile, includes a closed bottom, and leaves configurable clearance for a reliable press-fit or slip-fit assembly.

How to use
  1. Insert your metal profile in the metal profile section

  2. Set the required tolerance

  3. IMPORTANT: remember to uncheck the "show profile" box before exporting the model

Main features
  • Fully parametric OpenSCAD design.

  • Designed for metal L-angle / corner profiles.

  • Customizable profile leg size and metal thickness.

  • Adjustable end-cap insertion depth.

  • Adjustable bottom thickness.

  • Adjustable wall thickness.

  • Adjustable clearance for tuning the fit to your printer and material.

  • Internal L-shaped cavity generated from the actual profile geometry.

  • Optional profile reference preview in OpenSCAD.

  • Rounded-corner / fillet-ready geometry.

  • No supports required in the default orientation, depending on the final geometry and slicer settings.

Adjustable parameters

Open the .scad file in OpenSCAD and edit the parameters:

Parameter

Description

profile_leg

Nominal external length of each leg of the L-angle profile

profile_thickness

Actual thickness of the metal angle

endcap_length

Total endcap height

bottom_thickness

Thickness of the closed end face

wall_thickness

Thickness of the printed external walls

fit_clearance

Clearance between the metal profile and the printed cavity

outer_fillet

Radius of the outer rounded corner

inner_fillet

Radius of the internal rounded corner

Recommended fit settings

Start with these values and adjust after a small test print:

Fit type

Suggested fit_clearance

Tight press-fit

0.10–0.20 mm

Standard slip-fit

0.20–0.35 mm

Loose / easy assembly

0.40–0.60 mm

Actual clearance depends on filament shrinkage, extrusion calibration, material, print orientation, and the real radius of the bent metal angle.

If this model was useful, please share a Make, upload a photo of your result, and leave a like. Feedback on profile sizes, tolerance values, and material choice is especially welcome.

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