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Suitcase replacement spare wheels TPU/Flex Version (Fusion360 File included) — image 1
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Suitcase replacement spare wheels TPU/Flex Version (Fusion360 File included)

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The new Version with a TPU ring to damp the wheel. With only PETG or other hard filament it makes a loud sound.

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Model information

License
Creative Commons — Attribution — Noncommercial — Share Alike

This is a TPU version of my first model to replace a suitcase wheel.

https://www.printables.com/model/212611-suitcase-replacement-spare-wheels-fusion360-file-i

Features

  • The structural parts can be printed in any hard and durable material (I use PETG)
  • The part that has contact with the surface can be printed in TPU or any other flexible filament that will work for this setup

Construction

  • You need the “upper” and the “lower” part printed in hard and durable material
  • You need to print the “ring” part in TPU or Flex
  • The “ring” part goes in the middle and the two “upper” and “lower” parts will hold it in place

Printing

  • Hard parts: 
    • Use a minimum of 4 (better 6) perimeters. I printed it with a 0.6mm nozzle (3.6mm). 
    • The more perimeters you have, the stronger the holder will be. This two parts are structural parts and need to be strong
    • Use support from build plate only
  • Soft Part
    • I used 3D Jake TPU with a shore hardened of A95. It is very hard, but still minimal flexible.
    • Depending on your material: I had to split the ring in the middle and print the half with the big flat part facing the print bed. I just printed 2x the half's. With this TPU I had problems on the overhang so I couldn't print it in one size. 
    • No support
    • Brim is highly recommended. I had inner and outer brim (1cm each) to make sure the parts where holding on my printbed)

BOM

  • 6x M3 screws (16mm lenght)
  • 6x M3 nuts
  • 2x “oben” (hard part)
  • 2x “unten” (hard part)
  • V1: 2x ring_full (if your TPU can handle the overhangs)
  • V2: 4x ring_half (with this you should be able to print any flexible filament, no overhang no support)

Assembly guide

  • Step 1
    • V1
      • Put the TPU ring over one of the parts
      • Stick the two hard parts together
    • V2
      • Put the two half parts of the ring over each of the hard parts. Make sure the flat side of the parts are inwards
  • Step 2
    • Use the screws and the nuts so the wheel will hold together
    • If you hear a “noise” when you shake it: The screw is to loose, you need to tighten it more
    • Yes, you need to tighten it really hard, this is why I used PETG
    • The wholes are just a bit to small, you have to push (when screwing) the scrubs in. This is on purpose to make it more stable.
  • Step 3
    • Replace the wheels
  • Step 4
    • Upload a make ;)

 

Replacement guide

A guide how to replace the wheel on most of the common suitecases that uses this kind of wheels is available on my first design: https://www.printables.com/model/212611-suitcase-replacement-spare-wheels-fusion360-file-i

 

 

You are not allowed to upload my model on any other platform without my permission. The same goes for a remix of my models.

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