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Replacement bottom insulator for Hustler 4BTV / 5BTV / 6BTV vertical antennas — image 1
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Replacement bottom insulator for Hustler 4BTV / 5BTV / 6BTV vertical antennas

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This is a replacement bottom insulator for Hustler 4BTV (and 5BTV, 6BTV, etc) ham radio vertical antenna.

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Category
Electronics
License
Creative Commons — Attribution — Noncommercial — Share Alike

The original insulators on the Hustler vertical antennas become brittle over time and may break.  This is a very close approximation of the original bottom / base insulator.  I did not include the outer three screw holes as it's difficult to measure.  Instead I simply held the insulator up to the antenna, used a marker to mark the correct locations, and drilled holes for these three.  Other than that, it should pretty much be a drop-in replacement.

Designed from scratch in TinkerCAD, using pieces of the original broken insulator and a pair of calipers to take measurements.  Printed in PETG at 50% infill.