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Bandsaw Pen Blank Cutting Jig — image 1
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Bandsaw Pen Blank Cutting Jig

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DIY bandsaw pen blank cutting jig similar to those commercially available.

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Model information

Category
Tools
License
Creative Commons — Attribution

I saw a video about a commercially available bandsaw pen blank cutting jig that allows you to accurately cut a pen blank measured directly from the length of the tube. I figured I could save the money and build my own out of scrap plywood and a simple 3d model for the important jig parts. 

In addition to the modeled parts, you'll need:

  • A miter gauge or miter bar
  • Dimensionally stable wood, such plywood, mdf, or hardwood. I made mine from a 4" x 14" piece of ½" plywood. 
  • Wood screws

Assembly is straightforward and is demonstrated in the attached photos. This video demonstrates the assembly of the commercial jig and how to use it. 

Tips:

  • Cut through the wood platform for a zero-clearance reference edge.
  • Line up the jig 1/8" of an inch from the zero clearance reference edge for a slightly oversized blank.
  • I used BWolfey's model of the Zero Play Guide Bars for my jig

 

 

 

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