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esun2MasterSpool adapter — image 1
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esun2MasterSpool adapter

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Model information

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I designed this adapter ring to recycle an empty esun filament spool to accept MasterSpool refill coils.

I don't know if all esun spools are the same. The core of mine had a diameter of ~91mm.

The adapter has an outer diameter of 102mm and a width of 46mm.

Note: The Fusion 360 source file is included, so you can modify it to fit your needs.

Post-Printing

Step 1 (this is actually pre-printing not post-printing)

Take apart the spool and take measurements to make sure this adapter will fit.

Step 2

If it looks like it would, print the adapter.

Step 3

While it prints, shorten the core of both halves (measure twice, cut once! ;)). The new inner width of our spool will be 46mm. But it is a good idea to remove a little more material to ensure a tight fit.

Note: You have to do this on both halves, because the screw holes don't leave enough material to remove everything from just one side.

Step 4

Align the cutouts for the filament end, add your refill coil and reassemble everything.

Step 5

Done. :)

Category: 3D Printing

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