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Thumbscrew Cap for M6 Machine Screw (Battery Cover Fastener for Audi TT MK1) — image 1
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Thumbscrew Cap for M6 Machine Screw (Battery Cover Fastener for Audi TT MK1)

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Thumbscrew design can be used on any M6 Hex Head screw, but was specifically designed to secure a car battery cover.

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Model information

Category
Automotive
License
Creative Commons — Attribution — Noncommercial

Quick simple print, works great. Came out much better than expected on a Prusa MK3.

Printed with no supports. I ended up using PET and ABS because I wanted to use this print in an automotive application.

Assembly notes:

  1. First screw the base piece onto the threads, all the way to the head.
  2. Place the cap on a hex wrench and then insert it into the screw.
  3. Keeping the head and the cap aligned, press the pieces together.

I found that for my application press-fit was good enough that I did not need glue.

However bottom and top pieces are designed with 1mm overlap so that if you decide to glue it you can.  So 3 things are securing the thumb screw:

  1. The friction between the head and the sides of the screw head
  2. The bottom piece is threaded onto the screw, and pressing against the inner surface of the head cover
  3. Optional. Any glues or adhesives you might use

 

Overall the end result looks very professional.

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