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Dadao Style Sword — image 1

Dadao Style Sword

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Dadao style sword, 88cm overall length.

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Model information

License
Creative Commons — Attribution — Noncommercial

This is a dadao style sword with a 60cm blade length, a 28cm hilt with ring lenght and a 88cm overall length.

FILAMENT

Print the blade parts with something stiff like PLA, PC, or any carbon fiber infused filament. 

PRINT SETTINGS

Layer height: 0.2mm
Total wall width: ~2.5mm (4 perimeters with a 0.6mm nozzle)
Top and bottom shell thickness: ~1.2mm (6 layers at 0.2mm height)
Infill (general): 10% gyroid
Infill (grip parts): 50% - 90% for changing the balance point

PRINTING

Print the parts flat, as provided.

ASSEMBLY

Glue: Use a glue that can fill gaps and makes a very strong bond.
Registration pins: Use short pieces of filament as registration pins.

Step 1-4: Glue the left and right blade parts as well as the left and right ring parts together.

Step 5: Glue the completed ring into the corresponding groove in "grip ri.stl".

Step 6: Glue the left and right grip parts together.

Step 7-9: Glue the blade sections a, b and c together and then insert and glue the completed blade into the grip. Use generous amounts of glue to overcome gaps and make a very strong bond.

Step 10: Glue the left and right guard pieces onto the blade and grip in such a way, that they cover the intersection. 

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